An Interactive 5-Day Training Course
Hot Tapping and Plugging in Petroleum Industries
Course Overview
This 5-day interactive, applications-driven Hot Tapping and Plugging in Petroleum Industries training course will highlight the added value that Hot Tapping and Plugging practices advised by API standards can offer to support engineers and technicians working in pipe lines installation and maintenance. It will show how to safely use the equipment and apply the modern techniques in successful hot tapping and plugging a pipe line.
This Hot Tapping and Plugging in Petroleum Industries training course will emphasize the application of related recommended API practices for pipe lines hot tapping and plugging, focus on proper equipment selection, retrieval and interpretation of data from equipment manuals, preparatory actions prior to process execution, and safely carry out the hot tapping and plugging process.
This Hot Tapping and Plugging in Petroleum Industries training course will feature:
- Discussions on the benefits and applications of hot tapping and plugging process
- The importance of proper selection of hot tapping and plugging equipment and understanding the related API recommended practice
- The detailed procedure of pipelines hot tapping and plugging, and the specific safety precautions
- Focusing on in-service hot tapping emergency action plan
Training Outline
DAY 1: Oil and Gas Pipelines
- Introduction: Oil and Gas Pipelines Types and Standards
- Layout of Oil and Gas Pipelines: Components and Relevant Functions
- Glossary of Terms Used in Pipelines Hot Tapping and Plugging Operations
- Pipelines Construction: Site Preparation – Pipes Transportation – Ground Trenching – Pipes Laying and Covering – Pipes Bending – Pipes Welding and Joint Coating – Pipes Cleaning – Pipeline' Inspection and Testing
DAY 2: Pipelines Hot Tapping and Plugging
- The Concept of Hot Tapping and Plugging
- Hot Tapping and Plugging Applications: Branch Connection Attachment – Monitor Installation – Redirect Flow – Defects Removal - Line Stopping
- Factors Affecting the Hot Tapping and Plugging Process: Pipe Size – Distance Flanges – Distance to Welded Portions – Distance to Valves
- Hot Tapping Orientation: Standard and Non-standard
- Hot Tapping and Plugging Standards: API and ASME related Standards
DAY 3: Hot Tapping and Plugging Equipment
- Types: Hand – Hydraulic – Electric – Pneumatic
- Equipment Basic Data and Considerations
- Equipment Design Features and Construction
- Examples of Hot Tapping Equipment: Description, Specifications, Features and Fitting Applications of the Tapping Machines – The Sandwich Valve
- Branch Connection Fitting
- Thread O-ring Flanged Fitting
- Spherical Three-way Tee
- Composite Warp
- The Plugging Machine
- The Lock-up Ring Flanges & Plugs
- Wedge-lock Pipe Plug
- Equipment Test
- Freeze Plugging
DAY 4: Hot Tapping and Plugging Procedure
- Cases where Hot Tapping is Prohibited
- Selection of Hot Tap Location
- Design Considerations
- Preparatory Work to Hot Tapping
- Hot Tapping Operation Management
- Technicians' Qualifications and Skills
- Hot Tapping of Lines Pipes
- Hot Tapping Basic Requirements and Operations
- Welding Preparation, Procedure, and Inspection
- Hot Tapping Machine Installation
- Hot Tapping Operations and Work Completion
- Hot Tapping Check Lists
- Line Stops: Types – Layout – Operation – Completion Plug
DAY 5: Hot Tapping and Plugging Hazards and Risk Reduction
- In-service Hot Tapping Emergency Action Plan
- Hot Tapping Features and Relevant Hazards
- Various Hazards: Physical – Thermal – Chronic – Toxic – Combustible
- Hazards Risk Reduction
- Case Studies: Hot Tapping Economy – Hot Tapping Hazards
Certificates
- On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates
- Continuing Professional Education credits (CPE) : In accordance with the standards of the National Registry of CPE Sponsor, one CPE credit is granted per 50 minutes of attendance
Accreditation
GLOMACS is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. NASBA have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.learningmarket.org.
All Training Seminars delivered by GLOMACS by default are eligible for CPE Credit.
Providers and Associations
About Saudi Glomacs
At Saudi GLOMACS, we specialize in delivering world-class training courses in Saudi Arabia and across various international locations. Our training courses are tailored to meet the unique demands of Saudi Vision 2030 and the Human Capability Development Program, focusing on empowering Saudi citizens and enhancing workforce skills. We offer diverse courses spanning leadership, management, engineering, and technical disciplines to cultivate expertise and drive professional growth. Our flexible learning options—whether in-person, online, or in-house—ensure accessibility and convenience for individuals and organizations alike.
With over 30+ years of experience through the GLOMACS global network, we are committed to delivering innovative, results-driven training solutions. Our expert instructors combine industry knowledge with dynamic teaching methods, fostering practical skill development and long-term career success. By choosing Saudi GLOMACS, you're investing in personal excellence and contributing to the Kingdom’s sustainable economic growth and vision-driven transformation.
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