An Interactive 5-Day Training Course
Plant Inspection Training
Course Overview
Plant Inspection includes a wide range of testing procedures aimed at finding the status of the mechanical integrity of the plant equipment under given operating conditions. The focus is primarily on stationary pressure equipment such as pressure vessels, storage tanks, piping systems, pressure relief valves, as well as on rotating equipment, i.e. pumps, compressors, turbines, etc.
This practical course is designed to enable a detailed understanding of the engineering knowledge required for in-service process plant inspection, based on existing world accepted codes: API 510 / 570/ 574/ 576, etc. The course will explain the principles and application of Risk Based Inspection (RBI) based on API 580, which serves for handling various types of hazards and the efficient measures of the risk mitigation. Fitness for Service (FFS) analysis according to API 579 will also be discussed and its usefulness will be emphasised as a tool in evaluating the remaining life of in-service equipment that has been exposed to degradation mechanism (API 571)
Upon completion of this course, the delegates will learn:
- Codes and Standards recommended for inspection of process equipment
- Selection of appropriate inspection methodology and instrumentation
- Common process hazards analysis methods as included in RBI
- Procedure to apply Fitness for Service and determine remaining life of equipment
- The best way to prepare good and effective Inspection Report
Training Outline
DAY 1: Inspection of Pressure Vessels and Storage Tanks
- Basics of Design of Pressure Vessels according to ASME VIII
- Fabrication & Hydrostatic Testing Procedure
- Inspection of In-Service Pressure Vessels (API 510) : NDT Methods,
- Common Damage Mechanisms (API 571)
- Inspection of Storage Tanks (API 575 and API 653)
- Inspection of Repairs and Alterations
DAY 2: Inspection of Process Piping and Pressure Relief Devices
- Basics of Design of Process Piping according to ASME B31.3
- Inspection of Process Piping (API 576)
- Inspection Practices for Piping System Components (API 574)
- Inspection of Specific Type of Corrosion Cracking
- Inspection of Pressure Relief Devices (API 576)
- Frequency and Extent of Inspection
DAY 3: Inspection of Rotating Equipment
- Inspection of Alignment, including Coupling, Gearbox
- Inspection of Stability of Inlet and Discharge Piping & Support
- Analysis of Results of Condition Monitoring
- Inspection of Seals, Bearings and Lubrication System
- Inspection of Shaft & Rotor Imbalance and Vibration Characteristics
- Inspection Data Evaluation, Analysis and Recording
DAY 4: Risk Based Inspection (RBI) and Fitness for Service (FFS) Analysis
- Risk Based Inspection according to API 580
- Steps in Practical Implementation of RBI
- Analysis of Hazard Probability and Consequence
- Making Inspection Plans to Optimize Maintenance and Mitigate Risk
- Significance of Fitness for Service (FFS) Analysis
- Determination of Remaining Life of Equipment
DAY 5: Inspector Qualifications and Skills and Report Preparation
- Required Inspector Qualifications, Knowledge and Skills
- NDT Methodology, including Smart Pigging Devices
- Record Keeping of Inspection Results
- Inspection Report Writing: Content & Scope
- Summary and Conclusions
Certificates
- On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates
- Continuing Professional Education credits (CPE) : In accordance with the standards of the National Registry of CPE Sponsor, one CPE credit is granted per 50 minutes of attendance
Accreditation
GLOMACS is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. NASBA have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.learningmarket.org.
All Training Seminars delivered by GLOMACS by default are eligible for CPE Credit.
About Saudi Glomacs
At Saudi GLOMACS, we specialize in delivering world-class training courses in Saudi Arabia and across various international locations. Our training courses are tailored to meet the unique demands of Saudi Vision 2030 and the Human Capability Development Program, focusing on empowering Saudi citizens and enhancing workforce skills. We offer diverse courses spanning leadership, management, engineering, and technical disciplines to cultivate expertise and drive professional growth. Our flexible learning options—whether in-person, online, or in-house—ensure accessibility and convenience for individuals and organizations alike.
With over 30+ years of experience through the GLOMACS global network, we are committed to delivering innovative, results-driven training solutions. Our expert instructors combine industry knowledge with dynamic teaching methods, fostering practical skill development and long-term career success. By choosing Saudi GLOMACS, you're investing in personal excellence and contributing to the Kingdom’s sustainable economic growth and vision-driven transformation.
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